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Ultra High Pressure Membrane Filter Press

Ultra High Pressure Membrane Filter Press Specification

Product Type
Ultra High Pressure Membrane Filter Press

General Use
Solid-liquid Separation in Industrial Filtration

Material
Stainless Steel / High Tensile Steel

Type
Membrane Filter Press

Capacity
5200 m/h (varies by model)

Weight (kg)
300023000 kg (varies by model and size)

Computerized
Yes

Automatic
Fully Automatic

Ozone Generator
Optional

UV Sterilizer
Optional

Control System
PLC Controlled

Filter Bag No.
Customized (Multiple Plates/Chambers as per requirement)

Filter Area
501000 m (varies by model)

Flow Rate
10200 m/h

Voltage
380 V / 415 V / 440 V (3 phase, as per client requirement)

Motor
Electric, as per system capacity

Dimension (L*W*H)
Vary by model typically from 3.522.2 m to 1043.5 m

Feature
Ultra High Pressure Operation, Enhanced Dewatering, Quick Membrane Squeeze, Energy Efficient, Low Maintenance

Color
Blue/White or Customized

Noise Level
75 dB

Filtration Cycle Time
2060 min (depends on process and solids)

Cake Thickness
3050 mm (configurable)

Plate Material
Polypropylene with Embedded Steel Core

Operating Temperature Range
Up to 80C (as per material selection)

Filtration Efficiency
Up to 99%

Hydraulic System
Integrated, Automatic Hydraulic Closing and Opening

Safety Features
Interlocking Doors, Pressure Relief Valves, Emergency Stop

Membrane Material
EPDM / PP / NBR (as per application)

Discharge Method
Automatic Plate Shifting and Cake Discharge

Maximum Operating Pressure
Up to 1625 Bar (16002500 kPa)

Plate Size
630 mm, 800 mm, 1000 mm, 1250 mm, 1500 mm or customized

Application Industry
Chemical, Pharmaceutical, Mining, Food & Beverage, Metallurgy, Wastewater Treatment

Frame Coating
Anti-rust Epoxy Paint

Sealing Type
Automatic Drip-proof, Chamber or Plate-and-frame

Ultra High Pressure Membrane Filter Press Trade Information

Minimum Order Quantity
1 Set

Supply Ability
10000 Sets Per Year

Delivery Time
1-2 Months

About Ultra High Pressure Membrane Filter Press

We have carved a reputed niche in the industry for manufacturing and supplying premium quality Ultra High Pressure Membrane Filter Press. It is highly appreciated for producing very pure filtrate with the help of extreme pressure compression. This machine is ideal to be used for separating debris and solids from wastewater or slurry produced by different industries including chemical, and mining. It works on the principle of using very fine mesh filter cloth through which feed is passed with the application of high pressure. This activity of Ultra High Pressure Membrane Filter Press produces a thick & dry layer of cake on the filter giving out the solution.

Features:

Has the ability to produce up to 99% of solid recovery
PLC based operation
Low chemical consumption

Ultra High Pressure Performance

Engineered for demanding industrial environments, this membrane filter press operates at pressures up to 25 Bar, optimizing the removal of solids with enhanced membrane squeeze. Its robust design and automatic operation reduce cycle times (2060 minutes) and ensure consistent, high-quality output across various sectors.

Customizable and Versatile

With configurable plate sizes (630 mm1500 mm), cake thickness (3050 mm), and filter areas (501000 m), this press accommodates a wide range of throughput requirements. Membrane and plate materials can be selected based on application, ensuring chemical compatibility and operational safety at temperatures up to 80C.

Reliable Automation and Safety

Equipped with a PLC control system, automatic hydraulic closing/opening, plate shifting, and cake discharge, the press delivers hands-free operation. Safety is enhanced through interlocked doors, emergency stop features, and pressure relief valves, promoting secure, efficient, and low-maintenance operation.

FAQs of Ultra High Pressure Membrane Filter Press:

Q: How does the Ultra High Pressure Membrane Filter Press improve industrial filtration processes?

A: Operating at up to 25 Bar, this press enables quicker and more effective dewatering, resulting in drier filter cakes and higher filtration efficiency (up to 99%). The automatic control and advanced membrane technology streamline the filtration process, saving time and reducing labor costs.

Q: What applications and industries can benefit most from this membrane filter press?

A: This system is ideal for industries dealing with intensive solid-liquid separation, such as chemical processing, pharmaceuticals, mining, metallurgy, food and beverage, and large-scale wastewater treatment facilities. Its adaptability makes it suitable for various process streams and product requirements.

Q: When should I select a specific membrane material like EPDM, PP, or NBR?

A: Membrane material selection depends on chemical compatibility and process temperature. EPDM is suited for strong acids and alkalis, PP for general chemical resistance and elevated temperatures up to 80C, and NBR for applications involving oils or organic solvents. Consult technical specifications for optimal selection.

Q: Where can the Ultra High Pressure Membrane Filter Press be installed?

A: This filter press is designed for installation in industrial settings, both new and existing plants. Its customizable footprint (from 3.522.2 m to 1043.5 m) and rust-resistant design enable placement in harsh environments, production halls, treatment plants, and mining sites.

Q: What is the typical filtration process and cycle time?

A: The filtration cycle typically takes 20 to 60 minutes, varying with feed solids and process requirements. The process includes automatic hydraulic closing, membrane squeezing, filtration, cake washing (if required), automatic plate shifting, and cake discharge, all managed by a PLC system.

Q: How is operator safety maintained during filter press operation?

A: Safety is ensured through interlocking doors that prevent access during pressurization, pressure relief valves that reduce accident risks, and emergency stop mechanisms. The automatic operation and drip-proof sealing further minimize manual intervention and exposure.

Q: What are the main operational benefits of using this high-pressure press?

A: Key benefits include superior dewatering, enhanced filtration efficiency, minimal operator involvement, energy-efficient operation, and reduced maintenance. The robust design, automatic functions, and customizable features deliver long-term reliability and adaptability for a variety of industrial filtration challenges.